BOSCH - Shift Control
End-to-end production and shift management 24/7
The Challenge
Managing a high-output industrial plant (24/7) focused on braking system manufacturing presented a colossal logistical challenge. Coordinating rotating shifts, managing absenteeism and ensuring each operator was at the right machine was an opaque process. The lack of a unified digital tool caused planning inefficiencies, loss of real-time visibility and difficulty extracting performance metrics by operator and shift, limiting data-driven decision-making.
The Company
Bosch is a world-leading industrial company in the automotive sector. This project was developed for one of their high-output plants dedicated to braking system manufacturing, with a critical 24/7 operation.
Our Solution
We designed and developed from scratch an industrial-grade custom web platform. This integral system acts as the plant's brain: it orchestrates morning, afternoon and night shifts, manages weekly rotations and controls leave. Through an intelligent assignment algorithm, it automatically pairs each operator with their optimal workstation. Additionally, the architecture enables real-time monitoring and telemetry, analysing productivity at a granular level and exporting interactive dashboards for management.
Total transformation of the plant towards an Industry 4.0 environment. 100% real-time operational visibility was achieved, radically optimising human resource management and reducing incidents caused by absences or planning errors by up to 40%. Overall productivity increased thanks to algorithmic analysis, turning the project into a reference standard exportable to other international plants within the group.
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